Enhanced Technical Textile Solutions

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Gentuğ Textile · Production

Integrated Textile Production

From yarn to finished product under one roof: knitting, dyeing, finishing, coating, lamination, nonwoven production and sewing across three factories in Gerede and Düzce.

✓40,000+ m² closed area✓3 factories✓400+ employees✓Up to 5 m working width

Overview

From fabric to end product

Our integrated production system lets us control every stage of manufacturing and the quality of every product, from fabric development to the finished article. Having all operations in-house makes us faster and more flexible in meeting our customers’ changing needs.

With more than 40,000 m² of closed production area and over 400 employees, our knitting, dyeing, finishing, raising, cutting and sewing departments work alongside state-of-the-art coating and lamination lines to serve home textile, medical textile, automotive, technical nonwovens, coatings & laminations, interlinings and artificial leather.

Departments

Every process in-house

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Knitting

25 circular knitting machines produce jersey, terry and technical knits for our own lines.

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Dyeing

2 HT dyeing lines for consistent, high-fastness colours.

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Finishing & raising

Finishing, raising, printing and embossing give fabrics their final handle and look.

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Cutting & sewing

Slitting, cutting, quilting and sewing turn fabrics into finished products.

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Coating & lamination

Hotmelt, slot-die, dot, direct and foam coating plus PU membrane lamination.

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Nonwoven production

Needle-punching and thermobond lines for felts, filters, geotextiles and automotive.

Machine facilities

Production lines

Line · working width

2 × Hotmelt lamination line

2.5 m

2 × Slot-die line

2.5 m

Double dot coating line

2.2 m

Vacuum & cylinder embossing line

2.5 m

3-head printing line

2.5 m

2 × Direct coating line

2.5 m

Multi-roller line

2.5 m

Foam coating line

2.5 m

3 × Quilting line

3.5 m

2 × Needle-punching line

3.5 m

2 × Needle-punching line

5.0 m

Thermobond nonwoven line

2.5 m

Velour carpet line

2.5 m

Nonwoven coating & treatment line

2.2 m

Circular knitting machines

25 units

HT dyeing lines

2 units

Industries we serve

Where our production goes

Home Textile Medical Textile Technical Nonwovens Automotive Coatings & Laminations Interlinings

Our facilities

Gerede & Düzce factories

Production facility

Gerede Factory

Integrated textile production – from knitting and dyeing to coating, lamination, sewing and packaging under one roof.

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Production facility

Düzce Factory

Advanced nonwoven production with integrated coating and finishing – flexible, scalable manufacturing for global markets.

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About Gentuğ » Quality & certificates »

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