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Gentuğ · Production Facilities
Gerede Factory
Integrated textile production – from knitting and dyeing to coating, lamination, sewing and packaging under one roof.
●~3,500,000 m² / month✓7 days a week✓8 in-house processes✓Computer-controlled machinery
Overview
Integrated Textile Production
Gerede Factory is one of Gentuğ Textile’s main integrated manufacturing facilities. Knitting, dyeing, quilting, slitting, sewing, packaging, coating and lamination all run under one roof, so we control quality at every stage and supply reliable solutions for home textile, medical textile, automotive and technical textile applications.
The facility works seven days a week with computer-controlled machinery, modern production standards and an experienced workforce, reaching a monthly capacity of approximately 3,500,000 m². This lets us respond efficiently to international customers with consistent quality and dependable lead times.
All products in our range are made in our own facilities, without outsourcing the core manufacturing process – giving us full control over quality, flexibility and technical performance for both standard and customised orders.
Production
Production Capabilities
Our integrated production system brings together multiple departments for dependable, scalable and technically advanced manufacturing. Explore each process:
Step 01
Knitting
Cotton, polyester, polyamide and blended knitted fabrics for a wide range of industries.
Step 02
Weft Insertion & Stitch Reinforcing
Our Liba machine delivers technical textiles for automotive, healthcare and coated tape applications.
Step 04
Dyeing
All fabrics are dyed in-house; a pilot dyeing machine handles trials, developments and small orders.
Step 05
Stenter Frame
Modern stenter with coating padder, IR pre-dryer, bow straightener and integrated heat exchanger.
Step 06
Coating & Lamination
Advanced coating and lamination processes that extend the performance of our fabrics.
Step 07
Fabric Preparation
Quilting, raising, embroidery, slitting and belt cutting within one vertically integrated flow.
Step 08
Sewing & Packaging
Finished products supplied to European healthcare and retail customers for many years.
Why Gerede
Why Gerede Factory Matters
Gerede Factory reflects Gentuğ Textile’s commitment to vertical integration, production reliability and technical expertise. Combining fabric production, finishing, coating, lamination, sewing and packaging in one location gives better traceability, improved consistency and faster project execution – making Gerede a strong partner for long-term textile supply.
Learn more on our About Us and Production pages, or visit our Düzce Factory.
Talk to Our Team
Tell us about your project – we will advise on materials, capacity and lead times.