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Gerede Factory | Integrated Textile Production
Gerede Factory is one of Gentuğ Textile’s main integrated manufacturing facilities, serving a wide range of industries with advanced textile production capabilities. Our Gerede Factory combines knitting, dyeing, quilting, slitting, sewing, packaging, coating, and lamination operations under one roof. This integrated structure allows us to maintain quality control at every stage of production and provide reliable textile solutions for home textile, medical textile, automotive, and technical textile applications.
The Gerede Factory operates with computer-controlled machinery, modern production standards, and a highly experienced workforce. Running seven days a week, the facility reaches a monthly production capacity of approximately 3,500,000 m². This strong manufacturing base allows Gentuğ Textile to respond efficiently to international customer requirements while maintaining consistent product quality and dependable lead times.
Gerede Factory
At our Gerede Factory, all the products in our range are produced within our own facilities without outsourcing the core manufacturing process. This gives us full responsibility and control over production quality, flexibility, and technical performance. By managing all key stages internally, the Gerede Factory supports efficient workflow planning and high production standards for both standard and customized orders.
Gerede Factory Production Capabilities
Our integrated production system includes multiple departments that support a wide variety of textile applications. The facility is designed to meet the needs of customers looking for dependable, scalable, and technically advanced manufacturing.
- Knitting Our knitting department offers a wide range of cotton, polyester, polyamide, and blended knitted fabrics for different industries.
- Weft Insertion, Stitch Reinforcing Our Liba machine provides technical textile solutions especially for automotive, healthcare, and coated tape sectors.
- Warping Our warping line supports high-capacity preparation with a maximum number of ends for 600 cones.
- Dyeing All fabrics are dyed at our own facilities, and our pilot dyeing machine allows smaller batches for trials, developments, and final orders.
- Stender Frame Gentuğ has a modern stenter frame with coating-padder, IR-predryer, and bow straightener, including an integrated heat exchanger for more efficient energy use.
- Coating & Lamination Advanced coating and lamination solutions expand the performance and application possibilities of our textile products.
- Fabric Preparation – Quilting, Embroidery, Slitting, Belt Cutting As part of our vertically integrated production flow, we offer quilting, raising, embroidery, slitting, and belt cutting.
- Sewing & Packaging Gentuğ has been supplying the European healthcare and retail sectors with finished products for many years.
Why Gerede Factory Matters
The Gerede Factory represents Gentuğ Textile’s commitment to vertical integration, production reliability, and technical expertise. By combining fabric production, finishing, coating, lamination, sewing, and packaging in one location, we can offer better traceability, improved consistency, and faster project execution. This approach makes the Gerede Factory a strong manufacturing partner for customers seeking long-term textile supply solutions.
For more information about our company and broader textile capabilities, you can also visit our About Us page and explore our Products section.